After starting the engine, the ABS fault warning light on the instrument panel has been lit, emergency braking is performed while the vehicle is running, the ABS control function fails, and all four wheels are locked. <br>Fault diagnosis and maintenance: connect the diagnostic instrument to perform self-diagnosis on the ABS system, and the result has two fault codes: fault code 01201 is the power supply voltage fault of the backflow electric pump, and fault code 00287 is the right rear wheel speed sensor is open or the positive pole Short circuit. Clear the fault code, but the above two fault codes cannot always be cleared. <br>Select the test menu of the actuator of the diagnostic instrument, and perform an activation test on the return electric pump. As a result, the return electric pump does not respond. The return electric pump is installed on the ABS hydraulic unit, which is directly supplied with working power by the ABS control module. The resistance value of the measured return electric pump is about 0.8Ω, which is within the standard value range. Conduct an energization test on the backflow electric pump, which can be operated. Check the ground wire of the return electric pump, normal. The above test results indicate that there is no problem with the backflow electric pump itself, and the failure is most likely caused by poor performance of the ABS control module. <br>Check the related problems of the right rear wheel speed sensor and measure the resistance of the right rear wheel speed sensor is about 1.1kΩ, which is within the standard value range. Remove the right rear wheel speed sensor, check the signal ring gear and working clearance, normal. Install the right rear wheel speed sensor, lift the vehicle, turn on the ignition switch, enter the data flow diagnosis menu, select the 001 data block, turn each wheel by hand, view the speed signal of the wheel, the result shows that the right rear wheel speed displayed by the diagnostic instrument is 0km / h, and the speed signals of other wheels are normal. Such faults usually have the following causes: damaged wheel speed sensor, poor wiring harness connection, and damaged ABS control module. For this purpose, an oscilloscope is used to measure the speed sensor of the right rear wheel, and the result is a sine wave pulse signal waveform. Perform the same waveform measurement on the left rear wheel speed sensor and compare it with the waveform of the right rear wheel speed sensor to confirm that the right rear wheel speed sensor is good. Unplug the harness connector of the ABS control module and check the connection to the right rear wheel speed sensor. The result is normal. In order to further determine the cause of the failure, the signal line of the left rear wheel speed sensor and the signal line of the right rear wheel speed sensor are connected together, and the left rear wheel is turned to view the data stream. As a result, there is still no right rear wheel speed signal. So far it is basically possible to judge that the ABS control module is damaged.<br>Check the power cable and ground wire of the ABS control module, normal. Remove the ABS control module, open the shell, and found that the internal circuit board is damaged. Replace the ABS hydraulic unit assembly (including the ABS control module and hydraulic valve body), and encode the new ABS control module to finish starting the engine, and the ABS fault warning light goes out normally. After the road test, the ABS control function returned to normal, and the overhaul work was completed.
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